Gear metrology services
Traceable measurement of master gears
Gear measurement
Field services for gear inspection machines measurement
Field services for honing machines
Profiling of gear Honing wheels
Products
Diamond dressing gear tools for gear honing
Grinding Master gears for lead, profile and pitch
Campling devices for gear measuring machines
Gear metrology services
Traceable measurement of master gears
Gear measurement
Fabricación de Engranajes para roll-checker de máquinas de honing
Field services for honing machines
Field services for honing machines
Products
Diamond dressing gear tools for gear honing
Grinding Master gears for lead, profile and pitch
Campling devices for gear measuring machines
Laboratory Specialized in Gear Metrology
Laboratory Specialized in Gear Metrology
Work Out IS SINCE 2009, the first Brazilian laboratory to be accredited in this speciality. We have ability to calibrate masters of a wide range and types, with equipments, staff and processes audited by the Cgcre (Inmetro) according ISO/IEC 17025, international standard specific for labs recognized by ILAC (International Laboratory Accreditation Cooperation).
Our reference masters are periodically calibrated abroad with traceability to UKAS (United Kingdom Accreditation Service and PTB (German Institute of Metrology)
Calibration of gear
inspection machines
Calibration of profile, lead, pitch and runout masters
Our calibration procedures follow ISO-TR 10064 standard (Recommendations related to evaluation of gear inspection machines) and VDI/VDE 2607 (Computer aided evaluation on the measurement of lead and profile of cylindrical gears with involute teeth)
Our equipments attend:
Diâmetros de 5mm até 630mm
Tooth lenght up to 400mm
Part between centers up to 1000mm
Weight up to 350 kg
Best calibration capacity
Involute profile
fHα =1,0 µm+(0,005*|Dp-100|) µm
ffα =1,2 µm
Fα =1,2 µm+(0,005*|Dp-100|) µm
Ângulo de hélice
fHβ =1,0 µm+(0,005*|Dp-100|) µm
ffβ =1,2 µm
Fβ =1,2 µm+(0,005*|Dp-100|) µm
Traceable measurement of master gears
Our measurements are traceable to UKAS/PTB and automatically evaluated according VDI/VDE 2607 (Computarized evaluation of lead and profile measurements of cilindrical gears).
Our equipments attend:
Diâmetros de 5mm até 630mm
Tooth lenght up to 400mm
Part between centers up to 1000mm
Weight up to 350 kg
Best calibration capacity
Fα = 2,0 µm +(0,005*|Dp-100|) µm
Fβ = 1,8 µm +(0,005*|Dp-100|) µm
fp = 1,3 µm +(0,005*|Dp-100|) µm
Fp = 1,7µm +(0,005*|Dp-100|) µm
Fr = 2,9 µm +(0,005*|Dp-100|) µm
Calibration of pitch and runout masters
Our measurement procedure follows ISO-TR 10064 standard (Recommendations related to evaluation of gear inspection machines) and VDI/VDE 2607 (Computer aided evaluation on the measurement of lead and profile of cylindrical gears with involute teeths)
Our equipment attend:
Diâmetros de 5mm até 630mm
Tooth leanght up to 400mm
Weight up to 350 kg
Part between centers up to 1000mm
Melhor capacidade de medição
Passo
fp =0,9 µm +(0,005*|Dp-100|) µm
fu =1,3 µm+(0,005*|Dp-100|) µm
Fp =1,3 µm+(0,005*|Dp-100|) µm
Batimento
Fr =2,2 µm+(0,005*|Dp-100|) µm
Calibration of gear inspection machines
Our calibration procedure is based on instructions received on several trainings attended at Klingelnber, Hoefler and Wenzel Geartec facilities, as well as experience obtained on almost 30 years calibrating and preventive and corrective maintenance.
Formally we attend instruction of ISO-TR 10064 (Recommendations related to evaluation of gear inspection machines)
*Service executed at costumer's facilities
Best calibration capacity:
fHα = 1,0 µm
ffα = 1,2 µm
Fα = 1,2 µm
fHβ = 1,0 µm
ffβ = 1,2 µm
Fβ = 1,2 µm
fp = 0,7 µm
fu = 0,7 µm
Fp = 1,2 µm
Fr = 1,5 µm
Calibration of gear
inspection machines
Calibration of profile, lead, pitch and runout masters
Our calibration procedures follow ISO-TR 10064 standard (Recommendations related to evaluation of gear inspection machines) and VDI/VDE 2607 (Computer aided evaluation on the measurement of lead and profile of cylindrical gears with involute teeth)
Our equipments attend:
Diâmetros de 5mm até 630mm
Tooth lenght up to 400mm
Part between centers up to 1000mm
Weight up to 350 kg
Melhor capacidade de medição
Perfil evolvente
fHα =1,0 µm+(0,005*|Dp-100|) µm
ffα =1,2 µm
Fα =1,2 µm+(0,005*|Dp-100|)µm
Ângulo de hélice
fHβ =1,0 µm+(0,005*|Dp-100|) µm
ffβ =1,2 µm
Fβ =1,2 µm+(0,005*|Dp-100|) µm
Traceable measurement of master gears
Our measurements are traceable to UKAS/PTB and automatically evaluated according VDI/VDE 2607 (Computarized evaluation of lead and profile measurements of cilindrical gears).
Our equipment attend
Diameters up to 630mm
Tooth leanght up to 400mm
Part between centers up to 1000mm
Weight up to 350 kg
Best calibration capacity
Fα = 2,0 µm +(0,005*|Dp-100|) µm
Fβ = 1,8 µm +(0,005*|Dp-100|) µm
fp = 1,3 µm +(0,005*|Dp-100|) µm
Fp = 1,7µm +(0,005*|Dp-100|) µm
Fr = 2,9 µm +(0,005*|Dp-100|) µm
Calibration of pitch and runout masters
Our measurement procedure follows ISO-TR 10064 standard (Recommendations related to evaluation of gear inspection machines) and VDI/VDE 2607 (Computer aided evaluation on the measurement of lead and profile of cylindrical gears with involute teeths)
Our equipment attend:
Diâmetros de 5mm até 630mm
Tooth leanght up to 400mm
Part between centers up to 1000mm
Weight up to 350 kg
Best calibration capacity
Pitch
fp =0,9 µm +(0,005*|Dp-100|) µm
fu =1,3 µm+(0,005*|Dp-100|) µm
Fp =1,3 µm+(0,005*|Dp-100|) µm
Batimento
Fr =2,2 µm+(0,005*|Dp-100|) µm
Calibration of gear inspection machines
Our calibration procedure is based on instructions received on several trainings attended at Klingelnber, Hoefler and Wenzel Geartec facilities, as well as experience obtained on almost 30 years calibrating and preventive and corrective maintenance.
Formally we attend instruction of ISO-TR 10064 (Recommendations related to evaluation of gear inspection machines)
*Service executed at costumer's facilities
Best calibration capacity:
fHα = 1,0 µm
ffα = 1,2 µm
Fα = 1,2 µm
fHβ = 1,0 µm
ffβ = 1,2 µm
Fβ = 1,2 µm
fp = 0,7 µm
fu = 0,7 µm
Fp = 1,2 µm
Fr = 1,5 µm
Services
Our services are executed with extreme responsibility and reliability, which allowed us to assure the preference of the most demanding customers over more than 25 years of activity.
Gear
measurement
Gear measurement
Field service for honing machines and gear inspection machines
Profiling of gear honing wheels
Gear
measurement
Gear measurement
Field service for honing machines and gear inspection machines
Profiling of gear honing wheels
Gear measurement
In our facilities, we offer gear measurements with automatic evaluation and result´s interpretation:
Spur and helical gears, internal or external.
Bevel gears, straight, helical or hypoid
Straight, involute and triangular splines.
Clutch gears
Worm wheels
Worm gears type ZA, ZC, ZI, ZN and ZK
Form and position of shaft elements
Reverse engineering of cylindrical gears
Hobs
Shaving cutters
Shaper cutters
Scanning and graphic evaluation of tooth root fillet
Statistic evaluation in Excel, QS-Stat, Sesame, TStat, Sumeq or KUPP.
Note: All measurements can have its axis compensated by axial and radial shoulders, teeth pitch diameter, etc.
Dimensional measurement service
Measurement and calibration of instruments and length masters
Spline ring gauge.
Spline plug gauge.
Master gears and spline gauges design
Our engineering staff design master gears according recommendations of ISO-18653 standard (Evaluation of instruments for measurement of individual gears)
Design of primary masters, as combinate lead and profile, pitch or runout.
Gauges for in process control, like spline Go-No Go gauges.
Field service for gear inspection machines
Preventive and corrective maintenance of CNC gear inspection machines
Hardware e software upgrade.
Rigging, transport conditioning and installation.
Products
Our tools are custom-built to customer's specifications and certified with a detailed certificate of compliance and traceability issued by our dimensional laboratory.
Dressing gears for gear honing
Master gears assys for honing roll checkers
Clamping devices for gear measuring machines
Dressing gears for gear honing
Master gears assys for honing roll checkers
Clamping devices for gear measuring machines
Diamond dressing gears
Tool used in the hard gear finishing operation thru gear honing process. After galvanic diamond coating in different grits, this tool is lapped for more than 30 hours to assure exact geometry and long durability.
Master gears
Master gears are mostly used to control the composite error of gear products in process.
A careful machining allied to a strict geometry measurement assure that the characteristic parameters of this tool achieve DIN class 4.
Reference masters
Lead, profile and pitch laboratory masters are specifically used to confirm the accuracy of instruments used to measure and evaluate gear products.
Our large expertise in this specialty allow us to design masters with slight modifications that allow to detect deviation and sensibility of gear checkers.
Spline gauges
Go/No-Go gauge gears are used to easily evaluate on fields the pitch error and tooth thickness of gear splines.
Designed and manufactured according product specifications, this tool allows to evaluate the machining process.
Diamond dressing gears
Tool used in the hard gear finishing operation thru gear honing process. After galvanic diamond coating in different grits, this tool is lapped for more than 30 hours to assure exact geometry and long durability.
Master gears
Master gears are mostly used to control the composite error of gear products in process.
A careful machining allied to a strict geometry measurement assure that the characteristic parameters of this tool achieve DIN class 4.
Reference masters
Lead, profile and pitch laboratory masters are specifically used to confirm the accuracy of instruments used to measure and evaluate gear products.
Our large expertise in this specialty allow us to design masters with slight modifications that allow to detect deviation and sensibility of gear checkers.
Spline gauges
Go/No-Go gauge gears are used to easily evaluate on fields the pitch error and tooth thickness of gear splines.
Designed and manufactured according product specifications, this tool allows to evaluate the machining process.
About us
Work Out was founded in 1994, as a provider of technical assistance services to customers and manufacturers in the gear industry. Along three decades, we have installed and delivered various equipment from the Klingelnberg, Oerlikon, Hoefler, Liebherr, Froemag, Wenzel Geartec and Faessler brands.
With the support of start-up angel (SEBRAE and IESBEC -SBC Business Incubator), in 2009 we obtained our first accreditation at Cgcre (INMETRO) for the calibration of gear inspection machines. Today, our scope of accredited services includes in addition to calibration of gear inspection machines,
In constant evolution, currently, manufacture tools of the highest precision, in a controlled environment and a Quality Management System committed to exceeding the expectations of our customers.
Differential
Highly qualified staff
Agility to attend customer´s needs thru a lean and modern structure
Continuous quality improvement periodically audited according international standards
Main customers
INFORMATION
CONTACT
Av. Newton Monteiro de Andrade 645
SBC/SP - CEP: 09725-370 - Brasil
+ 55 11 4125-0106
*Verifique e preencha corretamente todos os campos.
O não preenchimento desqualificará automaticamente este curriculo a participar de futuro processo seletivo.
Monday till Thursday
From 7 to 12 and 13 to 17 .
Friday until 16hs
Work Out is committed to ensure the protection of confidential information and proprietary rights of customers requesting metrology services. For this, Work Out guarantees that:
Any information about the services of the Laboratory will only be disclosed with express agreement of the clients.
The Management of Work Out Ltda. hereby undertakes:
· To the permanent practice of good professional practices, in accordance with the norms and international recommendations applicable to their specialty.
· Ensure that the quality of the services provided exceeds the expectations of the customers.
· That the management system fully meets the requirements of ISO / IEC 17025; and to maintain and continuously improve the effectiveness of the system.To disseminate policies, procedures and other quality documents to its employees, monitoring their effective application.
Quotations: The acceptance of our quotation includes the acceptance of the terms and conditions detailed below, changes to them must be expressly agreed and accepted by us in writing. By accepting the quotation, buyer agrees that its own conditions do not apply to the contract defined below:
Supply contract: The contract is Buyer's purchase order and should include the terms and conditions as well as reference to our quotation. Once the purchase order has been received, it cannot be canceled, deferred or changed by the buyer except with our written agreement.
Prices are based on our production costs, at the quotation date. If there are delays in the delivery of products or services caused by the buyer, we reserve the right to change the agreed prices if there are increases in our cost of production during the period of delays.
Payment conditions: will be as agreed along negotiation
Delivery: the delivery date stated in the quotation is estimated and will be valid from the date of receipt of the buyer's purchase order. The condition of delivery of products is Ex-works, being the freight for the account of the buyer and through the carrier indicated by him